Automatic Transformer Toroidal Core Winding Machine

The automatic toroidal core winder for producing of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.
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PRODUCTS DETAILS

General information Transformer Round Core Winding Machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, tension unit, guider unit, deburring unit, then machine hand will clamp and feed material from cutting molds to the mandrel, then the servo motor drive the mandrel to wind materials into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically. Main Features of the transformer core winding machine Automatic feeding, punching, winding, cutting, welding and collecting with high speed and efficiency. PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components. Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm. Automatic laser welding with perfect welding spot, pick up cores by machine hand. Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and air conditioner. Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets core winders. Technical Specification for the core winding machine Model RC50-25 RC100-30 RC150-50 Shape Toroidal Core Servo Motor 5 Mandrel Diameter Ø8- Ø40mm Ø10- Ø80mm Ø20- Ø120mm ID (Min) Ø8 Ø10 Ø20 OD(Max) Ø50mm Ø100mm Ø150mm Material Width 5-25mm 5-30mm 10-50mm Material Thickness 0.18-0.35mm 0.18-0.35mm 0.18-0.35mm       Accuracy < 0.1mm < 0.1mm < 0.1mm Voltage 380VAC, 50/60Hz, with wire 4mm2 PLC Panasonic Air pressure 6kgf/cm² Power 5KW 6KW 8KW   Model RC200-80 RC250-100 RC300-120 Shape Toroidal Core Servo Motor 5 Mandrel Diameter Ø40- Ø180mm Ø40- Ø200mm Ø80- Ø260mm ID (Min) Ø40 Ø40 Ø80 OD(Max) Ø200mm Ø250mm Ø320mm Material Width 20-80mm 20-100mm 20-120mm Material Thickness 0.18-0.35mm 0.18-0.35mm 0.18-0.35mm       Accuracy < 0.2mm < 0.3mm < 0.3mm Voltage 380VAC, 50/60Hz, with wire 4mm2 PLC Panasonic Air pressure 6kgf/cm² Power 13KW 14KW 15KW

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